Three constant challenges that plant managers and maintenance personnel face in the operation of any system include:

• Identifying a failure - ability to immediately pinpoint what has failed, when it failed and where it failed
• Evaluating the scope - comprehending the magnitude of the failure especially in terms of energy lost and emissions discharged to the atmosphere
• Measuring the impact - accurately calculate the costs including wasted energy, process disruptions and plant shutdowns, safety hazards and fines levied.

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